Door Packaging Line
Fully automated packaging line for doors with smart product tracking and a high throughput of up to 750,000 units per year.
This packaging line for doors is designed to keep the production process efficient with minimal operator effort. At the infeed side, the stacks of doors are fed in fully automatically. Each door has a unique barcode that is scanned by the robot, so the system knows exactly which operations need to be carried out. The paumelles are then screwed in fully automatically. After that, the doors are rotated, packed and labelled.
With a cycle time of 12 to 15 seconds per door, the production line can process approximately 750,000 doors per year. At the end of the line, pallets in four different sizes are automatically destacked and supplied. The doors are then placed on the correct stack based on the relevant sales order. Pallets are sometimes placed between the stacks of doors so that multiple stacks can be built on top of each other. Thanks to product tracking, the entire process runs efficiently with minimal manual intervention.
Specifications:
- Footprint (metres) - 45x20x4
- Door dimensions (mm) - 1500x600x30 to 2700x1600x80
- Weight (kg) - 100
- Packaging cycle time (sec) - 12
- Paumelle cycle time (sec) - 15 seconds, 3 paumelles
- Paumelle types (number) - 2
Product gallery & details
Machines in this production line
Robot pick-and-place
Automated stacking and destacking of doors, pallets and panels
Transport plate stacker
Automatic stacking of plates
Panel tilter
Transporting and turning over panels, boards or doors
Paumelle Screw-in Station
Fully automatic screwing of paumelles into doors
XZR pick-and-place
Automated rotating and moving of doors
Belt conveyor light
Transporting light materials and/or individual products
Conveyor
Transporting boards or doors on rollers
Strip infeed station
Automatic infeed station for strips with variable pitch
Roller conveyor heavy
Transporting heavy packages or stacks on rollers
Roller conveyor light
Transporting boards or small stacks on rollers
Pallet destacker
Automated destacking of pallet stacks










